
HCTL
A 3-pin, 2.54mm straight header with gold plating, but a lower current rating than the target.
TE Connectivity's 640456-3 is a common 3-pin, 2.54mm pitch straight header. While no direct drop-in replacement is confirmed, several functional alternatives exist. Engineers must carefully review the lower current ratings and mechanical dimensions of these candidates before s...
All candidates have a lower current rating, requiring circuit analysis to prevent overheating.
While pitch and mounting match, housing dimensions can vary, affecting mating compatibility and enclosure fit.
No verified direct drop-in replacement exists. Several functional alternatives with the same pitch and pin count are available but have lower current ratings.
Review functional alternatives like HCTL PZ254-1-03-Z-8.5 for its gold plating, but verify current requirements.
The primary risk is the lower current rating of all identified alternatives (2-3A) compared to the target's typical 5A rating.

HCTL
A 3-pin, 2.54mm straight header with gold plating, but a lower current rating than the target.
| Feature / factor | 640456-3 | PZ254-1-03-Z-8.5 | HC-2510-3A | ZX-XH2.54-3PZZ | Compatibility / risk |
|---|---|---|---|---|---|
| Pinout | 3 | 3 | - | - | 3 — Pin count matches. |
| Package | 2.54mm | Gold (Au) | - | - | 2.54mm — Pitch and mounting type (straight, TH) match. Housing dimensions require verification. |
| Current | ~5A | 3A | - | - | 3A — Candidate current rating is lower than target's typical 5A rating. Derating is required. |
| Temperature | unknown | -40°C to +105°C | - | - | -40°C to +105°C — Wider operating temperature range. |
The best alternative depends on your specific needs. PZ254-1-03-Z-8.5 offers upgraded gold plating, while HC-2510-3A is a close material match. However, all require you to verify that your application can tolerate a lower current rating (3A vs. the original's 5A).