Is there a pin-compatible replacement for WAFER-XH254JK-4A?

No replacements have been pre-verified as pin-to-pin compatible. Several candidates have the same 4-pin, 2.54mm pitch straight configuration, but require datasheet review to confirm exact mechanical dimensions and PCB footprint for a drop-in fit.

What risks should I check before replacing WAFER-XH254JK-4A?

Before replacing, you must verify three key things: 1) Mechanical Fit: Check the candidate's datasheet for footprint and dimensions. 2) Material Flammability: The target is UL94V-0; some alternatives are UL94V-2. 3) Electrical Ratings: Ensure voltage and current ratings are sufficient for your application.

WAFER-XH254JK-4A Alternatives, Datasheet & Cross Reference | Hanbo Electronic

WAFER-XH254JK-4A is a 4-pin, 2.54mm pitch straight male header from HANBO, rated for 3A and 250V with a UL94V-0 flammability rating. Finding a substitute requires careful review of mechanical drawings and material specifications.

AI replacement insight

Package riskmedium

Candidates are straight through-hole headers, but precise footprint and dimensions must be verified from datasheets.

Electrical risklow

Most candidates match the 3A/250V rating, but one lacks a specified voltage rating.

Sourcing riskmedium

Alternatives are from different manufacturers, ensure they meet regional and quality requirements.

Can it be replaced directly?

No verified direct drop-in replacement has been identified. Several functional alternatives exist but require engineering review for mechanical fit and material differences.

Best replacement path

XDZ254-1-04-Z-2.5-G1 is a potential upgrade if its voltage rating is confirmed, due to superior temperature range and matching flammability rating. Otherwise, ZX-XH2.54-4PZZ-R is a close functional match.

Main risk

The primary risks are mechanical incompatibility and material differences, specifically the housing's flammability rating.

Recommended alternatives

Potential upgrade with better temp range and matching flammability, but voltage rating and mechanicals need verification.

View details

Alternative comparison matrix

Feature / factor	WAFER-XH254JK-4A	XDZ254-1-04-Z-2.5-G1	XY-XH2.54-4A11-R	ZX-XH2.54-4PZZ-R	Compatibility / risk
Package	2.54mm Header, Straight	Through Hole, Straight	Through Hole, Straight	Through Hole, Straight	Through Hole, Straight — Orientation matches, but full mechanicals need verification.; XY-XH2.54-4A11-R: Orientation matches, but full mechanicals need verification.; ZX-XH2.54-4PZZ-R: Orientation matches, but full mechanicals need verification.
Current	3 A	3.0 A	3.0 A	3.0 A	3.0 A — matched; XY-XH2.54-4A11-R: matched; ZX-XH2.54-4PZZ-R: matched
Temperature	-25°C to +85°C	-40°C to +105°C	-	-	-40°C to +105°C — Wider operating range.
Material	Nylon66, UL94V-0	PBT+30%GF, UL94V-0	PA66 UL94V-2	PA66 UL94V-2	PBT+30%GF, UL94V-0 / PA66 UL94V-2 — Flammability rating matches.; XY-XH2.54-4A11-R: Weaker flammability rating and red color.; ZX-XH2.54-4PZZ-R: Weaker flammability rating.
Plating	Tin (Assumed)	Gold	-	-	Gold — Upgrade from likely tin plating; check mating connector compatibility.
Pin Count	4	-	4	4	4 — matched; ZX-XH2.54-4PZZ-R: matched
Voltage	250 V	-	-	250 V	250 V — matched

Application & sourcing insights

Questions & answers

XDZ254-1-04-Z-2.5-G1 is a promising alternative with a better temperature range, but its voltage rating and mechanical fit must be verified. ZX-XH2.54-4PZZ-R is another strong option if a lower flammability rating (UL94V-2) is acceptable.